{"id":10875,"date":"2026-03-09T10:00:00","date_gmt":"2026-03-09T09:00:00","guid":{"rendered":"https:\/\/executivespahotel.com\/?p=10875"},"modified":"2026-02-27T16:55:08","modified_gmt":"2026-02-27T15:55:08","slug":"how-ceramic-valley-tiles-are-made","status":"publish","type":"post","link":"https:\/\/executivespahotel.com\/en\/how-ceramic-valley-tiles-are-made\/","title":{"rendered":"How a tile is made: the production process in Ceramic Valley"},"content":{"rendered":"\t\t
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How a tile is made: the production process in Ceramic Valley<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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One of the world’s most important ceramic districts is concentrated between Sassuolo, Fiorano Modenese and Maranello: the Emilian Ceramic Valley<\/strong>. Millions of square metres of tiles are produced here and exported to Europe, the United States, the Middle East and Asia.<\/p>\n

But how is a tile actually made? Behind a simple covering lies a highly technological process, the result of research, design and industrial innovation.

Here are all the stages of the production process in Ceramic Valley.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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1. Selection of raw materials<\/h3>\n

It all starts with the raw materials<\/strong>, mainly:
\u2022 Clays
\u2022 Feldspars
\u2022 Siliceous sands
\u2022 Natural minerals<\/p>\n

These materials are carefully selected and mixed to obtain a mixture with specific characteristics: strength, compactness and stability.

In Ceramic Valley, the quality of the mixture is fundamental, because it determines the final performance of the product.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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2. Grinding and preparing the dough<\/h3>\n

The raw materials are finely ground and transformed into an atomised powder.

The process is carried out using:
\u2022 Drum mills
\u2022 Industrial atomisers<\/p>\n

This produces a homogeneous powder with the right degree of moisture, ready for the pressing phase.

This phase is highly controlled by digital systems that guarantee constant uniformity.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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3. Pressing: the shape comes to life<\/h3>\n

The atomised powder is fed into high-pressure hydraulic presses.

Here, the tile is formed<\/strong>, which can be:
\u2022 Small format
\u2022 Large slab
\u2022 Thin or thick<\/p>\n

The modern presses at Ceramic Valley achieve extremely high levels of precision, allowing the production of large porcelain stoneware slabs with increasingly larger dimensions.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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4. Drying<\/h3>\n

After pressing, the tiles are still \u2018raw\u2019 and contain residual moisture.

They are then placed in industrial dryers to remove the water and prepare them for the next stage: decoration and firing.

This stage is delicate, because uneven drying could compromise the final quality.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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5. Digital decoration<\/h3>\n

One of Ceramic Valley’s strengths is innovation in digital decoration.
<\/strong>
Thanks to industrial inkjet printers, it is possible to reproduce:
\u2022 Marble effect
\u2022 Wood effect
\u2022 Concrete effect
\u2022 Ultra-realistic natural textures<\/p>\n

The technology allows for extremely high precision in detail and a wide variety of aesthetics.

Design is a central element in the district’s international success.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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6. Cooking at high temperatures<\/h3>\n

The most important stage is firing in roller kilns, which can reach temperatures of over 1,200\u00b0C.

During firing:
\u2022 The materials are compacted
\u2022 The surface vitrifies
\u2022 High-strength porcelain stoneware is obtained<\/p>\n

This is where the tile acquires its definitive characteristics: hardness, impermeability and dimensional stability.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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7. Grinding, finishing and quality control<\/h3>\n

After firing, the tiles can be:
\u2022 Rectified (for perfectly square edges)
\u2022 Polished
\u2022 Textured
\u2022 Lapped<\/p>\n

Each piece undergoes automatic and manual quality checks to verify:
\u2022 Flatness
\u2022 Colour uniformity
\u2022 Resistance<\/p>\n

Only products that comply with standards are packaged.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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8. Innovation and sustainability in Ceramic Valley<\/h3>\n

The Emilian ceramic district is also among the most advanced in terms of sustainability.

Many companies invest in:
\u2022 Heat recovery from kilns
\u2022 Process water recycling
\u2022 Emissions reduction
\u2022 Circular economy<\/p>\n

Ceramic Valley is not only about industrial production, but also continuous research into energy efficiency and environmental impact.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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From natural material to surface of excellence<\/h3>\n

How is a tile made in Ceramic Valley?
Through a complex, precise and highly technological process that transforms natural raw materials into resistant and refined surfaces.

Between Sassuolo and Fiorano lies a concentration of know-how that is unique in the world.
Every tile tells this story: innovation, territory and industrial expertise.

And this is precisely what makes Ceramic Valley a global benchmark in the ceramic sector.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tDISCOVER WHAT TO EXPERIENCE IN EMILIA ROMAGNA<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

How a tile is made in Ceramic Valley: production process, technology and innovation in the Sassuolo ceramic district.<\/p>\n","protected":false},"author":1,"featured_media":10876,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"elementor_header_footer","format":"standard","meta":{"_acf_changed":false,"_crsspst_to_executivespaegymcom":false,"_crsspst_to_exerestaurantcom":false,"_crsspst_to_ariacocktailbarcom":false,"_crsspst_to_altoristorantecom":false,"inline_featured_image":false,"footnotes":""},"categories":[22,9],"tags":[],"class_list":["post-10875","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-cosa-vedere-in-emilia-romagna","category-what-to-see-in-emilia-romagna"],"acf":[],"yoast_head":"\nHow a tile is made in Ceramic Valley<\/title>\n<meta name=\"description\" content=\"How a tile is made in Ceramic Valley: production process, technology and innovation in the Sassuolo ceramic district.\" \/>\n<meta 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